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Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection

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Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection

Name: Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions Precision Aseptic Processing With Nitrogen Filling Protection
Brand: LIngyao
Price: 150 USD

China Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection factory

Brand Name : LIngyao

Model Number : LYKXGF2-303

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : 150,000-400,000USD per piece

Payment Terms : D/A,D/P,T/T,Western Union

Supply Ability : 3 pcs per 6 months

Delivery Time : 180 work days normally

Packaging Details : carton, wood carton, pallets

Machine Name : Pharmaceutical Vial Filling Machine

Function : Vials Washing, Sterilization, Filling, Stoppering

Filling Volume : 2-30ml

Output Capacity : 6000-26000 BPH

Vials Material : Glass

Filling Liquid Type : Recombinant Humanized Collagen Solutions

Data Integrity & Traceability : 21 CFR Part 11

Material Compatibility : SS316

Breakage Rate : <0.5%

CIP/SIP : Installed

Oven Cooling Style : Water Cooling

LAF System : ISO Class A

After-sales Service & Technical Support : 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

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Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment

Engineered for High-Value Biopharmaceuticals: Stability Meets Scalability

Key Differentiators vs Competitors

✅ Collagen-Specific Sterilization Protocol

Patented dry-heat sterilization tunnel (up to 320°C) reduces endotoxins by 3-log reduction, critical for preserving bioactivity in recombinant collagen solutions .
Nitrogen-shielded filling prevents oxidation of pH-sensitive formulations.

✅ Adaptive Modular Design

Seamlessly switches between 2-30ml vial formats (including RUP* vials for clinical trials) without tooling changes.
AI-powered vision system detects micro-cracks in glass vials (accuracy: 99.98%) to avoid protein degradation risks.

✅ End-to-End Traceability

Integrated FDA 21 CFR Part 11-compliant data logging tracks batch parameters (temperature, fill weight, stopper insertion depth) for biologics compliance .

Technical Parameters

Feature	Specification	Industry Benchmark
Sterilization Temperature	250°C–320°C (adjustable)	Typically ≤300°C
Filling Accuracy	±0.5% (2–30ml range)	±1.5% common
Max Capacity	26,000 vials/hour (2ml)	8,000–10,000 vials/hour
Vial Compatibility	2–30ml SCHOTT®/NEGC® Type I glass vials	Limited to 20ml
Aseptic Grade	ISO Class 5 (EU GMP Annex 1 compliant)	ISO Class 7 typical

Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection

Target Applications

Regenerative Cosmeceuticals: Fill-sterilize recombinant collagen for dermal fillers and wound healing gels.
Ophthalmic Biologics: Precision filling of collagen-based corneal repair solutions.
3D Bioprinting Precursors: Aseptic preparation of bioink containing humanized collagen matrices.

Why Suzhou Lingyao Stands Out?

Proprietary "Cold Necking" Technology: Minimizes thermal stress on vial necks during sealing – reduces breakage by 40% vs conventional methods .
Dual Certification Advantage: Simultaneously complies with China NMPA and EU GMP Annex 1 standards for global market access.
On-Demand Scalability: Upgradeable to lyophilization-ready configurations for collagen-based freeze-dried powders.

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